TOSHIBA Europe, which handles the customer-specific configuration of every laptop destined for the EMEA region, has implemented an RFID system at its plant in Regensburg, Germany. The system uses TOSHIBA TEC B-SX4 label printers and UPM Raflatec RFID tags which are coupled to an RFID reader from ADT Security/Tyco.

According to Process and Control Today, the Regensburg plant, one of the largest plants in Europe had suffered from severe congestion in its warehouses - individual pallets containing 36 laptops were brought in by truck and stored, handling staff then scanned each individual laptop, resulting in 36 scans per pallet and warehouse bottlenecks. The introduction of the RFID system has allowed pallets to flow continuously through a single RFID gate with the entire content of each pallet scanned and booked in a single movement before it is stored for further processing. The new solution will dramatically reduce the problem of congestion and it is hoped increase worker productivity by an estimated 57 percent.

The Regensburg facility revealed that the end of 2006 saw its average throughput of configured and ready for shipment laptop PCs increase from 9,500 to 15,000 units per day. Toshiba anticipate an expected peak throughput capacity of up to 30,000 units per day using nearly 4 million RFID tags per annum.

"Toshiba's solution clearly shows the benefits which item level RFID can bring to the supply chain of fast moving, high value items. We are saving time 90 percent of the time we spent before and it has allowed us to use warehousing storing positions in a much more efficient way. Importantly, we have removed the necessity of double handling and delays in product availability." said Gerd Holzhauser, Manager EMEA ENG QE at Toshiba Europe.